Table of Contents

Pressing Tool Maintenance & Support

Maximizing Performance and Longevity of Your Installation Equipment

Tools & Accessories

Press Tool Systems

  • Manual Hydraulic Press Tools (Patented)

  • Electric Press Tools

  • Electric Hydraulic Tools

  • Compatible Dies & Jaws

Cutting & Preparation Tools

  • Manual Tube Cutters

  • Deburring Tools

  • Measurement Instruments

Tool Maintenance Guidelines

Daily Maintenance

  • Strictly adhere to all safety precautions during use

  • Keep valves and plunger assemblies clean, free from dust and oil contamination

  • Handle tools gently, avoid impacts and collisions

  • Ensure handles are fully tightened to prevent screw damage

Hydraulic System Care

  • Hydraulic Fluid Specification: YB-N32 or higher grade only

  • Prohibited Fluids: Alcohol, water, glycerol, brake fluid, ordinary engine oil

  • Filtration Requirement: 120-160 mesh filter for all hydraulic fluid

  • Connection Protection: Protect quick-connect ends from damage during disassembly

Storage & Long-Term Care

  • Store tools in original packaging when not in use

  • Maintain in dry, temperature-controlled environments

  • Apply anti-rust oil to jaw surfaces before storage

  • Regularly inspect hoses for aging; replace periodically

  • No-load operation strictly prohibited to prevent cylinder damage

Service Intervals

  • Tool Main Unit: Factory inspection and maintenance every 6 months

  • Jaws/Dies: Factory calibration and inspection after 20,000 cycles

Common Tool Faults & Solutions

SymptomPossible CauseSolution
Insufficient or No PressureLow pressure valve adjustmentCheck system pressure with gauge. If below 63MPa, tighten pressure valve screw to specified value
Damaged/lost elasticity in high-pressure valve springReplace high-pressure valve spring
Mild wear on high-pressure valve seatRepair valve seat: lightly tap grade-1 steel ball 1-2 times or re-drill with drill bit
Mild wear on unloading valve seatSame as above
Worn oil pump plunger holeReplace plunger, repair plunger hole
Sudden Drop in Oil Delivery & Pressure During UsePermanent deformation or breakage of high-pressure valve springReplace high-pressure valve spring
Permanent deformation or breakage of low-pressure valve springReplace low-pressure valve spring
Oil contamination compromising check valve sealingDisassemble pump, clean with gasoline/diesel, reassemble with clean oil
Reduced Oil Delivery, Insufficient Low PressureDamaged/lost elasticity in low-pressure valve springReplace low-pressure valve spring
Mild wear on low-pressure valve seatRepair valve seat using same method as above

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